Maximized throughput with lower energy use
The solution
Maximize yield with OptibatĀ®. Continuously analyze process data to anticipate disturbances and push assets to their maximum sustainable limits while maintaining stable, continuous operations.
Problem
Conservative operations hide potential.
Market volatility, tight margins, high fixed costs, and growing competition mean that even small losses in throughput or availability can have a significant impact on profitability.
Plants are often run conservatively, below their true optimal capacity, with results in hidden losses caused by bottlenecks or process variability - among others -, so companies are unable to consistently operate at maximum throughput.
Solution
AI unlocks hidden capacity.
Maximizing yield and throughput in continuous, energy-intensive processes requires a holistic, Real-Time Optimization approach powered by AI. By continuously analyzing process data across the entire production, OPTIBATĀ® 7 identifies true operational constraints, anticipates disturbances, and determines optimal operating conditions that push the process as close as possible to its maximum sustainable limits.
To sum up, OPTIBAT Ā® 7 allows companies to unlock hidden capacity, turning existing assets into a source of additional production and revenueāwithout the need for major capital investments.
Typical increasing of throughput rateĀ (and up to 10% in some cases).
