Advancion: Chemical Product Facility
Real-time optimization
The system ensures strict Purity and UV absorbance compliance. OptibatĀ® utilizes real-time quality estimation to secure product standards during autonomous cost optimization.
From 2020
Ongoing Service
Autonomous AI reducing raw material costs in specialized chemical crystallization
Client
Advancion, Formerly ANGUS Chemical, Louisiana (USA)
Description
Advancion (former ANGUS Chemical) is a global leading company dedicated to the development of novel chemical technologies with a wide portfolio of applications in biotechnology, paints and coatings, personal care, and other industries. This facility is placed in the USA and produces different chemical products in three different processes.
Industry
Product
TRIS AMINOā¢ Crystals
Capacity
5,000 lb/h
Why AI, Why Now?
Shaping the future of the Chemical industry
In specialty chemical production, raw material price volatility and strict quality constraints make manual set-point adjustment inefficient. Advancion needed a system capable of real-time cost adaptation. By utilizing OptibatĀ®, they could ensure the used material mix is always the most cost-efficient without risking the high purity required for Life Sciences applications.
The Problem
The primary challenge was to minimize the cost of three critical raw material components without compromising the high-quality standards required for Life Sciences products. The system had to strictly respect quality parametersāPurity and UV absorbanceāwhile maintaining process stability and ensuring feedstock levels were never surpassed.
The Solution
Real-Time Cost Adaptation: The system automatically updates raw material costs in real-time, ensuring the used mix is always the most efficient based on market prices.
Quality Estimation Module: OptibatĀ® provides real-time estimation of critical quality parameters, specifically Purity and UV absorbance, to prevent off-spec production.
Constraint Management: The RTO monitors and respects feedstock level deltas and recycled mother liquor flows to ensure process stability.
Autonomous Flow Control: The system provides optimum set-points for three raw material flows, closing the loop with the existing control system.
Quality
The system maintained strict compliance with high-purity standards, ensuring that critical parameters such as Purity and UV absorbance remained within defined constraints.
By utilizing a real-time quality estimation module, OptibatĀ® provides continuous monitoring of the TAC (Tris Amino tromethamine Crystals) fabrication process, securing product excellence during autonomous cost optimization.
Raw Material Cost Reduction
Purity & UV Compliance
Real-Time
Market Price Adaptation
24/7
Estimated completion months
success study
Solutions applied to Advancion
Consistent product quality
Optimize production with OptibatĀ®. Leverage real-time data to predict quality outcomes, reduce variability, and ensure product consistency while boosting efficiency and profitability.
Lower COā emissions and measurable sustainability impact
Advanced emissions management by OptibatĀ®. Use AI models to monitor energy and process conditions in real-time, automatically applying optimal strategies to reduce emissions without sacrificing quality or safety.
Maximized throughput with lower energy use
Maximize yield with OptibatĀ®. Continuously analyze process data to anticipate disturbances and push assets to their maximum sustainable limits while maintaining stable, continuous operations.
Improve energy efficiency
Reduce energy consumption with OptibatĀ®. Implement Real-Time Optimization to identify invisible inefficiencies and maximize energy efficiency in your industrial operations without compromising quality.
success study
How it was carried out
PHASE 1
Process Data Analysis & AI Modeling
We analyzed historical plant data to understand the complex non-linear relations of the TAC crystallization process.
PHASE 2
Optimization Strategy & Design
Defined the target to minimize costs while setting strict boundaries for purity, UV absorbance, and feedstock levels.
PHASE 3
Integration, Commissioning & Training
OptibatĀ® was connected to the existing control system to continuously learn and recommend optimum set-points for raw material flows.
Reviews del cliente
Mason Mitchell expressed his gratitude, stating that the team's innovative approach not only brought his vision to life but also enhanced the functionality of each space, making everyday living a delightful experience. Their commitment to excellence and customer satisfaction truly sets them apart in the realm of interior design.
Detailed Review
Design Execution
Project Planning
Budget Management
Implementation
Professionalism
We found it incredibly satisfying to discover how we could optimize our manufacturing processes by applying Optibat's analysis-based proposals. After reviewing the predictions, we drew up a plan and executed it in just a few months.
Mason Mitchell
TITAN US-MIAMI COO
